
Plastic Factory
From 6m indoor VLM to 16m outdoor VLM: Scaling storage with production growth.
Journey
Phase 1 - The Original Challenge: The factory was facing increasing material flow and limited internal storage capacity. With continuous production of plastic components, space optimization and inventory accessibility became daily challenges.
They needed a high-capacity automated storage system that could perform reliably outdoors, resistant to heat, dust, and varying weather conditions, while maintaining speed and precision.
Phase 2 - The Growth Challenge: After experiencing the efficiency gains of their initial 6m indoor VLM, the client's production expanded rapidly. They needed to scale their storage capacity significantly, but their warehouse height was limited and they required a solution that could withstand outdoor conditions.
Solution
The partnership began with a 6m indoor VLM that solved their initial space and accessibility problems. The client saw immediate improvements in organization and retrieval speed, building trust in the technology. As their production grew, RIFAF didn't just sell them a new system; we transformed their existing investment. We upgraded and relocated their 6m unit, engineering it into a robust 16m outdoor VLM with insulated sandwich-panel cladding for thermal control. This phased approach allowed them to scale storage capacity in line with their growth, utilizing their outdoor yard space while protecting their original investment.
Why They Chose Rifaf’s Solutions
The factory was seeking more than just a storage system, it needed a partner that understood industrial automation within real environmental challenges. Rifaf’s proven experience in delivering robust, climate-adapted VLM systems and its reputation for reliability made it the clear choice. The project was executed with precision, minimal disruption, and complete alignment with the factory’s production workflow.
The Transformation
The outdoor VLM system revolutionized how materials are stored and accessed. Manual loading and searching were replaced with automated retrievals, reducing time and effort while increasing safety. This installation stands as another milestone in Rifaf’s mission to empower factories across the Kingdom with intelligent, scalable automation designed for performance and endurance.
What They’re Saying
“We’ve seen a visible improvement in speed, organization, and overall workflow. Even in outdoor conditions, the system operates seamlessly, proof of quality engineering.”
- Operations Team, Plastic Factory
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